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ORNL researchers have developed a new method for producing thermoset foam insulation with improved processing and installation outcomes.

Complex protective casings and housings are necessary for many applications, including combustion chambers of gas turbines used in aerospace engines. Manufacturing these components from forging and/or casting as a whole is challenging, costly, and time-consuming.

The ID provides a solution approach for faster chemical processing and carbon functional grading from SiC to MC to provide a tougher carbon and CMC structure.

The solution proposed here is a modified carbon-based tile face that is mechanically combined with an insulative backing. The tile face is based on a material architecture to minimize weight and thermal conductivity while maximizing thermal stability.

Anisotropic bonded critical rare earth free permanent magnets in a polymer matrix fabricated using an additive manufacturing process.

Compliance in a part, work holding, or base plate is beneficial for certain processes, but detrimental for machining and material removal.

In additive manufacturing large stresses are induced in the build plate and part interface. A result of theses stresses are deformations in the build plate and final component.