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High strength, oxidation resistant refractory alloys are difficult to fabricate for commercial use in extreme environments.

Gas metal arc welding (GMAW) wire arc additive manufacturing (WAAM) processes use inert shielding to protect the weld arc during material deposition, but do not protect the trailing bead, which can lead to weld issues varying from low finish quality to diminished material prop

Technologies are described directed to reducing weld additive part distortion with spot compressions integrated into the build process. The disclosed technologies can be used to make weld additive parts with potentially better geometrical accuracy.

The ID provides a solution approach for faster chemical processing and carbon functional grading from SiC to MC to provide a tougher carbon and CMC structure.

The solution proposed here is a modified carbon-based tile face that is mechanically combined with an insulative backing. The tile face is based on a material architecture to minimize weight and thermal conductivity while maximizing thermal stability.

This technology aims to provide and integrated and oxidation resistant cladding or coating onto carbon-based composites in seconds.