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Complex protective casings and housings are necessary for many applications, including combustion chambers of gas turbines used in aerospace engines. Manufacturing these components from forging and/or casting as a whole is challenging, costly, and time-consuming.

Free-standing, thin films were fabricated with a binder resulting in nearly an order of magnitude thickness decrease while increasing porosity and activation energy. These effects of such diminished significantly. Free-standing films could be fabricated with a binder.

Compliance in a part, work holding, or base plate is beneficial for certain processes, but detrimental for machining and material removal.

This technology creates a light and metalless current collector for battery application. Cathodes coated on this new current collector demonstrated similar contact resistance, lower charge transfer resistance and similar or high rate performance.

In additive manufacturing large stresses are induced in the build plate and part interface. A result of theses stresses are deformations in the build plate and final component.

In wire-arc additive manufacturing and hot-wire laser additive manufacturing, wire is fed into a melt pool and melted through the arc or laser process.